BOOST SAFETY BY REMOVING PRODUCTION WASTE
As the world shifts toward renewable energy, batteries have become essential, driving innovation in new products and solutions. However, producing lithium batteries is a complex process involving many stages. Industrial vacuums are crucial in ensuring production efficiency and safety. By managing hazardous dust and materials, they help prevent explosion risks, safeguard equipment, and keep the workspace clean and secure.
Industrial vacuums enhance safety and cleanliness in lithium battery factories with:
Discover our vacuum solutions for lithium battery production.
Lithium battery production is a multi-step process, with the handling of powders used in the creation of battery electrodes (anode and cathode) being a critical stage. These powders—lithium, which is highly reactive and flammable, graphite for anodes, and various metal oxides for cathodes—must be managed carefully to minimize explosion risks. Additionally, powders like aluminum, copper from current collectors, and additives such as binders and conductors are also involved. Explore our vacuum solutions with inerting system for the suction of potentially explosive dust.
The powders involved in battery production play a critical role in determining the quality of the end product, and even minimal contamination can negatively impact battery performance. This makes cleanliness in production areas essential, as these spaces require continuous removal of metal, plastic debris, and active substances. A centralized vacuum system is highly effective for this task, offering superior efficiency by covering multiple areas simultaneously, enhancing safety by reducing the buildup of potentially dangerous dust, and supporting high-quality standards by minimizing contamination. Additionally, it adapts easily to the production layout and allows centralized monitoring of suction performance across the entire facility.
The collection process takes place at several stages of the production line, from electrode cutting and shaping stations to cell assembly areas and testing and quality control sections. Recovered materials appear in different forms, such as dust, flakes, machining waste, and discarded parts. Our industrial NFPA-compliant vacuums can be significantly useful in handling and collecting various amounts of material.
In battery factories, the waste materials that need to be handled are various and complex. Specifically, discarded electrolytes—made of lithium salts in organic solvents—require careful management because they are flammable. Our BL AM vacuum cleaner features an advanced explosion-proof system, designed to safely extract conductive metal powders and directly submerge them in an inerting liquid bath within the container. This setup ensures the highest safety standards, even when handling potentially explosive dust.
Carbon black is a type of carbon produced through the incomplete combustion of hydrocarbons, serving a conductive role in batteries. It is recycled via a pyrolysis process, where the batteries are dismantled and crushed into their components, followed by heat treatment in an oxygen-free furnace. This process generates a mixture of liquid and gaseous substances, which is then refined to separate the carbon black, allowing it to be reused in battery production or other industries. Thanks to the recycling process, carbon black is handled in large quantities: our industrial vacuums for combustible dust inertization ensure the efficient and safe collection of substantial volumes of carbon black.
Our range includes powerful, high-capacity industrial vacuum cleaners designed to efficiently remove materials like graphite, electrolytes, and other potentially explosive dust used in battery manufacturing. Specifically, we offer vacuum cleaner models:.
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