In a metalworking setting where welding torches are utilized, the creation of welding fumes poses a considerable hazard. These fumes carry dangerous substances and heavy metals that, when breathed in, can result in respiratory issues and other health complications.
Installing a centralized welding fume extraction system is vital for protecting the welfare of workers. These systems efficiently nab and eliminate perilous fumes from various sources at once.
Advantages of maintaining a metalworking industry free from welding fumes
When companies invest in welding fume extractors, they not only comply with safety regulations but also demonstrate a firm commitment to providing a safe and secure work environment for their employees.
A welding fume extraction system:
Boosts worker safety;
Enables industries to meet regulations;
Enhances air quality.
Welding Fume Central Vacuum System: Our Case Study
Our client, a metalworking industry, required a solution to gather welding fumes from numerous welding stations simultaneously, utilizing a single extraction unit. They chose a centralized vacuum system to guarantee superior air quality in the welding zone.
Two pipelines, one on each side of the area, totaling over 984 feet in length.
Each pipeline is equipped with multiple suction inlets, totaling 7, to easily access every welding station and cover the entire working area.
Up to 3 suction points can be utilized simultaneously for direct extraction from magnetic hoods or welding torches.
The vacuum cleaner incorporates an integrated cleaning system within the pipes, performing automatic cleaning cycles at the end of each operation by strategically opening shutters.
Additionally, a 4.0 control panel is included, facilitating the transmission of the system’s operational data to the company’s ERP for subsequent analysis.
VACUUM UNIT
Powerful 8.7 HP side channel blower
Included relief valve, to avoid potentially dangerous overpressure
4 large surface cylindrical cartridges, classified as M Class.
SP automatic filter cleaning system
46 gal collection bin with a metal handle and 4 pivoting wheels